Equipment

Main equipment

Main equipment
Main equipment
Main equipment
Main equipment

Designed by our company

3D image inspection device using a multi-axis robot arm

Usage
Automates all types of inspections, including 3D shape measurement of small press products, automatic detection of quality defects such as scratches, stains, and discoloration, and automatic insertion of OK products into pallets and individual boxes, equipped with 2D and 3D cameras.
Effects of introduction
Total shape assurance through 3D shape measurement
Stable quality supply due to elimination of human error
Reduced costs due to automated inspection
3D画像検査装置

Transfer of integrated processing parts between
progressive press and single press

Usage
By developing and introducing partial transfer within the progressive press, the single press process, which was previously required for this process, has been eliminated.
Improved productivity through special molds developed and manufactured in-house
Effects of introduction
Cost reduction through process shortening (single press, product transfer)
Improved quality through single-step completion
部分トランスファー

Equipment list

Equipment name Manufacturer Model Specifications (workpiece size, features, etc.) Quantity
Single press machine (single press specifications) Aida 3t~22t(High-mix low-volume production) 14
Single press machine (single press specifications) Aida 30t(High-mix low-volume production) 4
Single press machine (single press specifications) Aida 35t(High-mix low-volume production) 3
Single press machine (single press specifications) Aida 45t(High-mix low-volume production) 7
Single press machine (single press specifications) Aida 55t(High-mix low-volume production) 1
Single press machine (single press specifications) Aida 60t(High-mix low-volume production) 2
Single press machine (single press specifications) Aida 80t(High-mix low-volume production) 3
Single press machine (single press specifications) Aida 110t(High-mix low-volume production) 3
Single press machine (single press specifications) Aida 150t(High-mix low-volume production) 3
Single press machine (single press specifications) Komatsu 200t(High-mix low-volume production) 2
Semi-automatic press machine (progressive specifications) Aida 45t Semi-automatic specifications (for small quantities only) 1
Automatic press machine (progressive specifications) Aida 45t Progressive line 5
Automatic press machine (progressive specifications) Aida 60t Progressive line 3
Automatic press machine (progressive specifications) Aida 80t Progressive line 2
Automatic press machine (progressive specifications) Komatsu 80t Servo progressive line 1
Automatic press machine (progressive specifications) Aida 110t Progressive line 2
Automatic press machine (progressive specifications) Komatsu 110t Servo progressive line 1
Automatic press machine (progressive specifications) Aida 150t Progressive line 2
Automatic press machine (progressive specifications) Komatsu 150t Servo progressive line 1
Automatic press machine (progressive specifications) Komatsu 200t Progressive line 2
Automatic press machine (progressive specifications) Komatsu 250t Progressive line 1
2D transfer press (mass production specifications) Aida 100t Robot specifications 1
3D transfer press (mass production specifications) Aida 300t Multipacer line 1
Welding machine 10
Tapping machine 8
Rolling machine 1
Drill press – NC milling machine 21
Rivet rotary swaging machine 5
Barrel finishing machine Rotation, vibration, high speed 3
Fully automatic degreasing and cleaning machine Ultrasonic 3
Shearing machine 1,800 mm, 900 mm 3
Solder, magnetizer, press-fitting machine 6
Surface grinding machine 11
Wire electrical discharge machine Mold manufacturing (for development) 4
Machining center Mold manufacturing (for development) 2

CAD

Equipment name Manufacturer Model Specifications (workpiece size, features, etc.) Quantity
2D CAD AutoCAD 2
3D CAD SolidWorks 2
Compatible formats dxf、iges、dwg、parasolid etc. are supported

Measuring instruments

Equipment name Manufacturer Model Specifications (workpiece size, features, etc.) Quantity
3D measuring machine Mitsutoyo 2
Scanning electron microscope 1
Contour measuring machine Mitsutoyo 1
Measuring microscope 1